ULVAC HELIOT 900 cooling fan filter — monthly inspection item in preventive maintenance schedule

ULVAC HELIOT Preventive Maintenance Service

We provide scheduled preventive maintenance for ULVAC HELIOT helium mass spectrometer leak detectors, following the maintenance schedule specified in official ULVAC engineering documentation. All maintenance is performed on-site at your facility, anywhere in the world.

Why Preventive Maintenance Matters

The HELIOT vacuum system relies on Viton O-ring seals at 8 critical positions. These seals degrade over time and with temperature cycling. When a seal deteriorates, helium background rises, sensitivity drops, and test results become unreliable. O-ring replacement is the single most important preventive maintenance action for HELIOT equipment.

The manufacturer-specified interval is every 6 months.

ULVAC HELIOT 900 Viton O-ring and metal valve seat — one of 8 positions replaced in 6-month maintenance
Viton O-ring and metal valve seat — one of 8 positions replaced at every 6-month maintenance visit

Standard 6-Month Maintenance Visit

Our standard preventive maintenance visit covers:

  1. Pre-service performance baseline — sensitivity measurement, background check, calibration verification
  2. Viton O-ring replacement at 8 specified positions: internal calibration leak connection, Pirani sensor mount, valve block, test port adapter, ion source assembly, foreline vacuum manifold, inlet port, fore-pump inlet
  3. IS-BA1 ion source inspection — visual check, filament hours review, performance verification
  4. Filter replacement — oil mist trap element, vent line filter, cooling fan filters
  5. Backing pump service check — oil level, filter check, performance assessment
  6. Turbomolecular pump assessment — vibration check, performance trending
  7. Calibration verification — internal calibration leak value verified against external reference standard
  8. Setpoint review — verification that SP1/SP2/SP3 values match your application requirements
  9. Post-service performance measurement — sensitivity, background, and calibration after maintenance
  10. Service report — written English report with pre- and post-service values, parts replaced, and recommendations

What We Service Inside the Instrument

ULVAC HELIOT 900 backing pump and oil mist trap inside instrument cabinet — maintenance access
Backing pump and oil mist trap — accessed through the removable cabinet door. Oil mist trap element checked monthly; backing pump oil checked per pump schedule.

Maintenance Schedule

TaskIntervalLevel
Viton O-ring replacement (8 positions)Every 6 monthsL3 — Service engineer
Ion source IS-BA1 inspection / replacementEvery 6–12 monthsL3 — Service engineer
Oil mist trap element checkMonthly visualL1 — Operator
Vent line filter checkMonthly visualL1 — Operator
Cooling fan filter checkMonthly visualL1 — Operator
Roughing pump oil checkPer pump scheduleL2 — Technician
TMP inspection (vibration, performance)Every 12–24 monthsL3 — Service engineer
Calibration verificationBefore each test sessionL1 — Operator

Parts Used in Our Maintenance Visits

All parts used in our maintenance visits are genuine ULVAC components:

  • Viton O-ring set — 8 positions (enquire for current code)
  • IS-BA1 ion source cartridge — product code 210004573200
  • M1000-KIT-S oil mist trap element — 210006833700
  • ZFC-EL-4 vent line filter — 210006833800
  • FE-462-2-F4 cooling fan filter (panel) — 210006834300
  • 109-1003M40 cooling fan filter (electrical box) — 210006833600

Service Agreements

For facilities operating multiple HELIOT units, we offer structured service agreements covering scheduled 6-month maintenance visits with agreed pricing and priority scheduling. Contact us to discuss a service agreement for your facility.

Contact

Email: mail@ulvacheliot.com

Please include: equipment model(s), serial number(s), quantity of units, your location, and preferred service date. We respond within 1–2 business days.

All services | Repair service | Spare parts

Independent HELIOT Equipment Service

Independent third-party maintenance, commissioning and training provider for ULVAC HELIOT helium mass spectrometer leak detectors. We are not the manufacturer and do not sell new ULVAC equipment. Worldwide on-site support.

mail@ulvacheliot.com


Independent service provider notice: This website is operated by an independent, third-party technical service organisation. We provide on-site and remote maintenance, commissioning, repair and training services for existing ULVAC HELIOT equipment already owned or procured by our customers. We are not ULVAC Corporation, not a subsidiary, dealer, distributor, or authorised representative of ULVAC Corporation, and we do not sell new ULVAC equipment. ULVAC® and HELIOT® are registered trademarks of ULVAC Corporation (Japan), used here solely in a descriptive, nominative sense to identify the equipment we service. | Full Trademark Disclaimer | Contact